When implementing PCR packaging solutions, several technical and operational challenges must be addressed:
Material Variability
Unlike virgin plastics, PCR materials—especially those from mechanical recycling—exhibit inconsistencies in composition and performance. For instance, recycled polyethylene terephthalate (rPET) has a higher tolerance for color, clarity, and molecular weight variations than virgin polyethylene (PET). These fluctuations can impact thermoforming or injection molding performance, potentially leading to inefficiencies, higher defect rates, and increased production costs.
Food Safety Compliance
Ensuring PCR materials meet FDA standards is complex. Without the right expertise, brands may struggle to guarantee that their packaging does not introduce contaminants, leading to regulatory setbacks or consumer safety risks.
Supply Chain Uncertainty
PCR material availability fluctuates due to collection rates, regional regulations, and shifting market demand. Without a stable sourcing strategy, brands may face supply shortages, increased costs, or production delays that disrupt operations.
To successfully transition to PCR, brands need a packaging partner that not only understands these challenges but also provides solutions that ensure quality, compliance, and efficiency.